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Air Cooled Heat Exchangers

Air Cooled Heat Exchangers (ACHE) use air to efficiently transfer heat, offering compact, energy efficient solutions for industries like oil and gas, power generation, chemical processing, and even renewable energy applications such as nuclear power. With advanced designs like skived fins and API 661, these exchangers provide reliable performance and help reduce operational costs in demanding environments.

Air coolers API 661

Air-cooled heat exchangers designed to API 661 standards are used to dissipate heat from process fluids to ambient air, making them essential in industries such as oil and gas, petrochemicals, power generation, and refineries. These exchangers consist of finned tubes arranged in bundles, with fans forcing or drawing air over the surface to enhance heat transfer. API 661 ensures that these exchangers meet stringent requirements for mechanical design, materials, and performance under harsh operating conditions.

Air coolers are particularly suitable for environments where water cooling is impractical or unavailable. They provide reliable thermal performance with minimal operational costs, as they rely on ambient air rather than water. API 661 exchangers are built to withstand high pressures and temperatures, often using corrosion-resistant materials for long-term durability. Their modular design allows for easy maintenance and scalability, making them a versatile solution for heat rejection in critical industrial processes.

Skived fins

Skived fin heat exchangers consist of a series of aluminum-frame profiles, within which thin fins are cut to increase the heat exchange surface area.

Discover more in our dedicated article here.

Thermal efficiency
Very high heat transfer coefficient thanks to its design in aluminum ;
Very high exterior surface/interior profiled air section compared with classic finned tubes.

Top notch mechanical properties
Excellent pressure resistance (P > 60 bars) thanks to a multi-channel geometric profile ;
Excellent vibration and shock resistance (fins skived from a single piece) ; Lightness.

Integration ease
Flexibility (easy to shape by folding or bending) ;
Compactness (reduced size) thanks to its easy shaping and the optimisation of the transfer coefficients (option of integrating it in housing, panels).

Air cooled heat exchanger for industrial applications

FAQ

An air cooled heat exchanger (also called an air cooler) uses ambient air as the cooling medium, eliminating the need for cooling water. It is the preferred solution when water availability is limited, when water treatment costs are prohibitive, or when environmental regulations restrict water discharge. Air cooled heat exchangers are widely used in refineries, gas processing, power generation, and chemical plants.

Yes. SAG Industries is specialised in the design and manufacture of air cooled heat exchangers (air coolers) in all materials, in accordance with API 661 standard. Our air coolers are custom-engineered for each application, with tube bundles, headers, fans, and structures specified to match the exact process and site conditions.
Air cooled heat exchangers for the oil, gas, and petrochemical industries are designed in accordance with API 661 (Air-Cooled Heat Exchangers for General Refinery Service). SAG Industries manufactures to this standard, ensuring full compliance with the requirements applicable to the most demanding refinery and process plant environments.